Level 9 — System Integration

From separate components to a working robot


System integration is where robotics becomes real. Individual parts may work perfectly on their own, but only integration reveals whether a robot is truly functional.

This level focuses on combining mechanics, electronics, control, sensing, and logic into a coherent, reliable system.


System architecture

Architecture defines how subsystems interact. Clear boundaries reduce complexity and prevent cascading failures.

  • mechanical structure
  • power and electronics
  • sensing
  • control loops
  • embedded logic
  • communication interfaces

Integration order

Integration should follow a structured sequence to isolate problems.

  • mechanics first — verify structure and motion
  • power second — confirm stable electrical behavior
  • sensing — validate raw data
  • control — close feedback loops
  • logic and navigation — add behavior

Testing strategy

Testing should be incremental and repeatable. Never integrate everything at once.

  • test each subsystem independently
  • use simple test routines
  • log behavior and verify assumptions

Typical integration failures

  • power instability under full load
  • sensor interference from motors
  • timing conflicts between tasks
  • unexpected mechanical resonance
  • hidden coupling between subsystems

System-level debugging

Debugging at system level requires stepping back and observing interactions between subsystems.

  • disable features to isolate issues
  • monitor power and timing under load
  • verify assumptions continuously

Engineering mindset

Integration is not about making it work once — it is about making it work reliably.

  • clarity over complexity
  • determinism over magic
  • discipline over shortcuts

What you should know after Level 9

  • how to integrate robotic subsystems safely
  • why architecture matters
  • how to approach system-level failures
  • how to think like a robotics engineer

Robotics Fundamentals — completed


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